Zinc flanges are components used in plumbing systems for connecting pipes securely. Made of corrosion-resistant zinc alloy material, zinc flanges help ensure tight seal between pipes to eliminate leakage while providing efficient fluid flow, they're often employed in applications including water supply lines and drainage systems.
Zinc flanges have long been used in various industries as essential components due to their corrosion-resistance, helping protect against rusting and degradation over time. Their long lifespan in various environmental conditions also make them suitable for outdoor applications as well as harsh industrial settings with moisture or chemical exposure being commonplace.
Zinc flanges boast superb machinability, which allows for precise shaping and modification to meet exacting specifications. This feature greatly expands their versatility by making custom modifications simple, cost-efficiency increases as production processes speed up significantly as well.
Zinc flanges stand out due to their weldability, these parts can easily join together using welding techniques such as soldering, brazing or welding, this feature streamlines installation processes and increases overall project efficiency. Zinc flanges offer flexible joining solutions suitable for various project needs and requirements, whether soldering, brazing or welding are used as joining techniques.
Zinc flanges find application across industries such as automotive, construction, electronics and plumbing. They serve an integral function in fluid handling systems, structural frameworks, electrical enclosures and machinery assemblies while their versatility and dependability make them indispensable in industries that demand durable yet corrosion-resistant parts that can easily be customized to the requirements of specific applications.
Zinc flanges have long been used as part of fluid handling systems such as pipelines, valves, and fittings due to their corrosion-resistance and ability to uphold structural integrity under pressure. Zinc flanges also serve an integral function in electronic device housings; providing protection from environmental factors while simultaneously increasing electrical conductivity. Furthermore, architectural structures, automotive parts, machinery components all make use of zinc flanges due to corrosion resistance, weldability, machinability, and weldability all highly valued features that zinc offers.
Apple Steels is a leading manufacturer and supplier of Zinc flanges in Mumbai, India. Boasting an outstanding track record in quality and service delivery, our expertise lies in offering top-grade Zinc flanges across a range of industries. With our commitment to excellence we guarantee products meet the highest performance and durability standards.
Raw Material
At the very first process, the system controls check the quality of supplies raw materials as per the test certificate and also visual and dimension.
Material Inspection
Incoming quality control (IQC) is the process of observes the quality of materials and parts for manufacturing a product before production starts.
Material Cutting
In this process refers to manufacturing flanges by cutting stripes from the middle plate and then rolling them into round shape.
Flange Forging
Forged flanges generally have lower carbon content than cast flanges and are less disposed to rust. In Forgings Material Grade Check, weight measuring, and control the temperature.
Final Inspection
In this method measure & inspect the dimension & size of the flange. The diameter is check to control what size pipe a flanges can be used.
| Standard | ASTM / ASME |
| Dimensions | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| Flange Size Chart | 1/2" (15 NB) to 48" (1200NB), DN10~DN5000 |
| Pressure Rating | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
| Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| JIS | 16 K, 5K, 10 K, 20 K, 30 K, 40 K, 63 K |
| Flange Connection / Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove, Flange Pipe. |
| Origin | West Europe / Japan / Indian / USA / Korean |
| Types of Flanges | Threaded / Screwed / Forged / Plate |
| Coating | Yellow Transparent, Zinc Plated, Anti-rust Paint, Oil Black Paint, Cold and Hot Dip Galvanized |
| Test Of Flange | Direct-reading Spectrograph, Ultrasonic flaw detector, Magnetic particle detector, X-ray detector, Hydrostatic testing machine. |
| Production technique Used | Heat treated, Forged and Machined |
| Equipment | Press machine, Bending machine, Pushing Machine, Sand-blasting machine, electric bevelling machine etc. |
| Test Certificates | EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report, etc |
Electrical Industry
Automotive Industry
Construction Industry
Defence Industry
Pharmaceutical Industry
Petroleum Industry
Petrochemical Industry
Milk & Dairy Industry
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