What Are Alloy Steel Fittings?

Alloy steel fittings are components made from alloy steel, which is a type of steel that contains additional elements such as manganese, nickel, chromium, or molybdenum. These fittings are designed to withstand high-pressure and high-temperature environments commonly found in various industrial applications.

Alloy steel fittings boast superior machinability, making fabrication processes much faster and simpler. Their composition allows it to maintain structural integrity even after extensive machining processes - making alloy steel an excellent choice for intricate designs or custom fittings.

Alloy Steel Pipe Fittings

Alloy steel fittings offer superior corrosion resistance over their carbon steel counterparts due to the added alloying elements providing protection from corrosion - ideal for harsh environments where exposure to potentially corrosive substances poses an increased risk.

Weldability is another prominent characteristic of alloy steel fittings, providing for safe and straightforward welding processes. Due to the composition of alloy steel itself, proper fusion occurs during welding processes for strong joints that will withstand industrial operations without succumbing to stress cracking or flaring up over time.

Alloy steel fittings offer several distinct advantages that set them apart, from strength to durability and versatility. Their strength includes high tensile strength and excellent toughness that enables them to endure extreme conditions without compromise in performance or longevity. Their ability to resist corrosion while remaining dimensional stable also adds further longevity and reliability for these fixtures.

Alloy steel fittings find numerous applications across numerous industries, such as oil and gas, petrochemical, power generation, aerospace and automotive sectors. They're widely utilized in pipe systems, pressure vessels and heat exchangers where strength, durability and corrosion resistance are vitally important considerations.

Alloy steel fittings find application in many industrial settings, from hydraulic systems and chemical processing plants to refineries and power plants. Pipelines, valves, pumps and instrumentation systems use alloy steel fittings in challenging environments for efficient performance in demanding situations that contributes to overall process safety and overall process performance.

Apple Steels is a leading manufacturer and supplier of alloy steel fittings in Mumbai, India. Specializing in producing high-quality components designed for demanding industrial applications, we have built a reputation for reliability and excellence. Our offerings include a comprehensive range of alloy steel fittings, to meet stringent standards for strength, durability, and corrosion resistance.

Manufacturing Process Of Alloy Steel Pipe Fittings

Forging

Forging

Making method of forged fittings,using forging machine bevels the pipe end or extension, reduce the outside diameter.

Rolling Wheel

Rolling Wheel

Butt weld fittings, putting the core in the pipe. Then pushing the external by roller and processing the rim.

Stamping

Stamping

Using tapered core to expand the pipe end to the required size and shape in the punching machine.

Bending

Bending

For making elbow and bend fittings. There are three commonly methods. One is stretching , another is stamping , the third is roller , there are 3-4 rollers.

Bulging

Bulging

A rubber is placed in the tube and the top with a punch compression, then the pipe is bulged forming; Another method is hydraulic bulging forming.

Specification Of Alloy Steel Pipe Fittings

Specifications ASTM / ASME
Dimensions ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10
Size Seamless Butt Weld Fittings: 1/2" - 10"
Welded Butt Weld Fittings: 1/2" - 48"
Thickness SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75
Type DN15-DN1200
Bending Radius R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom MSS Sp-43 Duplex Steel Pipe Fitting
Size Range ½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100) ASTM A403 Duplex Steel Buttweld Fitting
Elbows Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D, 2.5D, 3D, 4D, 5D, 6D, 7D-40D.
Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO
Connection Welding
Manufacturing process Forge, Cast, Push, Press, etc.

Types Of Alloy Steel Fittings

Elbow

Elbow

Tee

Tee

Reducer

Reducer

Coupling

Coupling

Pipe Cap

Pipe Cap

Stub End

Stub End

Union

Union

Cross

Cross

Pipe Bend

Pipe Bend

Other Types Of Alloy Steel Fittings

  • Alloy Steel 90 Degree Elbow
  • Alloy Steel 45 Degree Elbow
  • Chrome Moly Tee
  • Alloy Steel Cap
  • Alloy Steel Coupling
  • Alloy Steel Bushing
  • CrMo Union
  • Alloy Steel Reducer
  • Alloy Steel Pipe Nipple
  • Alloy Steel Long Stub End
  • High Pressure Steel Piggable Bend
  • Alloy Steel Plug

Alloy Steel Fittings Industrial Application

Electrical Industry

Automotive Industry

Construction Industry

Defence Industry

Pharmaceutical Industry

Petroleum Industry

Petrochemical Industry

Milk & Dairy Industry

Export & Supply Destination of Alloy Steel Fittings

Austria, Azerbaijan, Belarus, Belgium, Bulgaria, Croatia, Cyprus, Czechia/Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Latvia, Liechtenstein, Lithuania, Luxembourg, Malta, Moldova, Monaco, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom.

Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, British, China, Egypt, Hong Kong, India, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kuwait, Kyrgyzstan, Lebanon, Macau, Malaysia, Maldives, Mongolia, Myanmar, Nepal, North Korea, Oman, Philippines, Qatar, Russia, Saudi Arabia, Singapore, South Korea, Sri Lanka, Taiwan, Thailand, Turkey, United Arab Emirates, Vietnam.

Algeria, Angola, Botswana, Burkina Faso, Burundi, Cameroon, Central African Republic, Egypt, Eswatini, Ethiopia, Gambia, Kenya, Liberia, Libya, Madagascar, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Rwanda, Senegal, Seychelles, South Africa, Tanzania, Tunisia, Uganda, Zambia, Zimbabwe.

Antigua and Barbuda, Bahamas, Barbados, Belize, Canada, Costa Rica, Cuba, Dominica, Dominican Republic, El Salvador, Grenada, Guatemala, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Saint Lucia, Saint Vincent and the Grenadines, Trinidad and Tobago, United States of America, Argentina, Bolivia, Brazil, Chile, Colombia, Ecuador, Guyana, Paraguay, Peru, Suriname, Uruguay, Venezuela.