What Are Hastelloy Fittings?

Hastelloy fittings are made of Hastelloy alloy - an exceptional corrosion-resistant alloy known for its exceptional performance in harsh environments like chemical processing, pollution control and nuclear industries. These special fittings have been developed specifically to withstand high temperatures, acidic environments and corrosion-causing substances; making them the ideal solution when conventional materials would fail in these situations. Hastelloy fittings offer superior durability, reliability and lifespan that ensure systems they're integrated into remain operational over time.

Hastelloy fittings are well-regarded for their exceptional machinability. Due to a special combination of properties that makes Hastelloy fittings easier than other high-performance alloys to machine, Hastelloy fittings can be machined precisely into intricate structures without increasing production times and costs significantly. This feature makes Hastelloy an excellent material to fabricate into intricate structures efficiently while decreasing production times and costs considerably.

Hastelloy Pipe Fittings

Hastelloy fittings stand out for their outstanding corrosion resistance. Engineered specifically to withstand acid, chlorides, sulfides and other forms of chemical corrosion in harsh and corrosive environments like acids chlorides sulfides and other forms, Hastelloy fittings make an exceptional addition in industries where corrosion issues pose major concerns. This corrosion protection extends their lifespan - ideal for industries in need of corrosion-free solutions such as aerospace.

Hastelloy fittings offer superior weldability, making joining other components or structures simpler and quicker than ever. Their balanced composition and metallurgical properties enable strong weld joints without compromise to material integrity - an attribute that simplifies the construction of complex systems or installations, offering flexibility in both design and construction processes.

Hastelloy fittings find widespread application across industries where corrosion resistance, high temperature tolerance and pressure resistance are vital requirements, including chemical processing, oil and gas, pharmaceutical, aerospace and marine. Their versatile yet reliable performance make Hastelloy ideal in environments where conventional materials would rapidly deteriorate or fail quickly - such as chemical processing.

Hastelloy fittings find uses in many diverse applications, from chemical reactors and heat exchangers, piping systems, valves, pumps and instrumentation to chemical processing processes involving acids, alkalis or solvents. Furthermore, Hastelloy plays an integral part in infrastructure projects where durability and performance play an integral part - guaranteeing the integrity and safety of critical systems and equipment.

Apple Steels is a reputable manufacturer and supplier of Hastelloy fittings in Mumbai, India. With a focus on quality and reliability, we delivers high-performance fittings made from Hastelloy, renowned for its corrosion resistance and durability. Their offerings accommodate diverse industries requiring robust solutions for challenging environments.

Manufacturing Process Of Hastelloy Pipe Fittings

Forging

Forging

Making method of forged fittings,using forging machine bevels the pipe end or extension, reduce the outside diameter.

Rolling Wheel

Rolling Wheel

Butt weld fittings, putting the core in the pipe. Then pushing the external by roller and processing the rim.

Stamping

Stamping

Using tapered core to expand the pipe end to the required size and shape in the punching machine.

Bending

Bending

For making elbow and bend fittings. There are three commonly methods. One is stretching , another is stamping , the third is roller , there are 3-4 rollers.

Bulging

Bulging

A rubber is placed in the tube and the top with a punch compression, then the pipe is bulged forming; Another method is hydraulic bulging forming.

Specification Of Hastelloy Pipe Fittings

Specifications ASTM B366 / ASME SB366
Dimensions ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10
Size Seamless Butt Weld Fittings: 1/2" - 10"
Welded Butt Weld Fittings: 1/2" - 48"
Thickness SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75
Type DN15-DN1200
Bending Radius R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom MSS Sp-43 Duplex Steel Pipe Fitting
Size Range ½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100) ASTM A403 Duplex Steel Buttweld Fitting
Elbows Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D, 2.5D, 3D, 4D, 5D, 6D, 7D-40D.
Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO
Connection Welding
Manufacturing process Forge, Cast, Push, Press, etc.

Types Of Hastelloy Fittings

Elbow

Elbow

Tee

Tee

Reducer

Reducer

Coupling

Coupling

Pipe Cap

Pipe Cap

Stub End

Stub End

Union

Union

Cross

Cross

Pipe Bend

Pipe Bend

Other Types Of Hastelloy Fittings

  • Hastelloy 90 Degree Elbow
  • Hastelloy 45 Degree Elbow
  • Hastelloy Tee
  • Hastelloy Cap
  • Hastelloy Alloy Coupling
  • Hastelloy Bushing
  • Hastelloy Union
  • Hastelloy Reducer
  • Hastelloy Pipe Nipple
  • Hastelloy Alloy Long Stub End
  • Hastelloy Piggable Bend
  • Hastelloy Plug

Hastelloy Fittings Industrial Application

Electrical Industry

Automotive Industry

Construction Industry

Defence Industry

Pharmaceutical Industry

Petroleum Industry

Petrochemical Industry

Milk & Dairy Industry

Export & Supply Destination of Hastelloy Fittings

Austria, Azerbaijan, Belarus, Belgium, Bulgaria, Croatia, Cyprus, Czechia/Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Latvia, Liechtenstein, Lithuania, Luxembourg, Malta, Moldova, Monaco, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom.

Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, British, China, Egypt, Hong Kong, India, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kuwait, Kyrgyzstan, Lebanon, Macau, Malaysia, Maldives, Mongolia, Myanmar, Nepal, North Korea, Oman, Philippines, Qatar, Russia, Saudi Arabia, Singapore, South Korea, Sri Lanka, Taiwan, Thailand, Turkey, United Arab Emirates, Vietnam.

Algeria, Angola, Botswana, Burkina Faso, Burundi, Cameroon, Central African Republic, Egypt, Eswatini, Ethiopia, Gambia, Kenya, Liberia, Libya, Madagascar, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Rwanda, Senegal, Seychelles, South Africa, Tanzania, Tunisia, Uganda, Zambia, Zimbabwe.

Antigua and Barbuda, Bahamas, Barbados, Belize, Canada, Costa Rica, Cuba, Dominica, Dominican Republic, El Salvador, Grenada, Guatemala, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Saint Lucia, Saint Vincent and the Grenadines, Trinidad and Tobago, United States of America, Argentina, Bolivia, Brazil, Chile, Colombia, Ecuador, Guyana, Paraguay, Peru, Suriname, Uruguay, Venezuela.