Hastelloy flanges are integral components in industrial settings, known for their exceptional performance in corrosive environments. They are primarily composed of nickel, chromium, molybdenum, and other elements, offering remarkable resistance to a wide range of corrosive substances, including acids, chlorides, and seawater.
Machinability of Hastelloy flanges presents certain unique machining challenges due to their exceptional strength and toughness. Specialist machining techniques may be needed in order to reach precise dimensions with smooth finishes; however, with proper equipment and expertise Hastelloy can still be machined effectively for specific application requirements.
Hastelloy flanges stand out in demanding environments thanks to their corrosion-resistance, making them suitable for environments in which conventional materials would fail. They display exceptional resistance against corrosion, oxidation, pitting corrosion cracking and stress corrosion cracking to provide longevity and reliability under difficult circumstances.
Hastelloy flanges' weldability is another distinguishing feature, making their fabrication and assembly in various industrial processes simple and straightforward. Common welding techniques used include gas tungsten arc welding (GTAW), shielded metal arc welding (SMAW), and gas metal arc welding (GMAW), providing added manufacturing flexibility during manufacture or installation processes.
Hastelloy flanges provide many advantages beyond corrosion resistance and weldability, including superior strength and durability for use in chemical processing, oil & gas, pharmaceutical and aerospace industries. Furthermore, their minimal maintenance requirements reduce downtime costs over their lifespan as well.
Hastelloy flanges find applications across industries where corrosion resistance and reliability are of primary concern, including chemical processing plants for handling aggressive chemicals, offshore oil rigs with seawater exposure for pipe systems exposed to seawater piping systems, pharmaceutical manufacturing in sterile environments and aerospace applications that must withstand adverse operating conditions.
Hastelloy flanges can be found across industrial settings and serve various functions, from connecting pipes and fittings, sealing joints and providing structural support in fluid handling systems to protecting critical processes across diverse sectors from corrosion resistance and mechanical properties that make Hastelloy an invaluable component.
Apple Steels, is a renowned manufacturer and supplier of Hastelloy Flanges in Mumbai, India, is known for quality and reliability. With a comprehensive range of Hastelloy flanges, we serves diverse industrial needs. Trust us for top-notch products and unmatched service in the field of Hastelloy flanges.
Raw Material
At the very first process, the system controls check the quality of supplies raw materials as per the test certificate and also visual and dimension.
Material Inspection
Incoming quality control (IQC) is the process of observes the quality of materials and parts for manufacturing a product before production starts.
Material Cutting
In this process refers to manufacturing flanges by cutting stripes from the middle plate and then rolling them into round shape.
Flange Forging
Forged flanges generally have lower carbon content than cast flanges and are less disposed to rust. In Forgings Material Grade Check, weight measuring, and control the temperature.
Final Inspection
In this method measure & inspect the dimension & size of the flange. The diameter is check to control what size pipe a flanges can be used.
| Standard | ASTM B564 / ASME SB564 |
| Dimensions | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| Flange Size Chart | 1/2" (15 NB) to 48" (1200NB), DN10~DN5000 |
| Pressure Rating | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
| Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| JIS | 16 K, 5K, 10 K, 20 K, 30 K, 40 K, 63 K |
| Flange Connection / Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove, Flange Pipe. |
| Origin | West Europe / Japan / Indian / USA / Korean |
| Types of Flanges | Threaded / Screwed / Forged / Plate |
| Coating | Yellow Transparent, Zinc Plated, Anti-rust Paint, Oil Black Paint, Cold and Hot Dip Galvanized |
| Test Of Flange | Direct-reading Spectrograph, Ultrasonic flaw detector, Magnetic particle detector, X-ray detector, Hydrostatic testing machine. |
| Production technique Used | Heat treated, Forged and Machined |
| Equipment | Press machine, Bending machine, Pushing Machine, Sand-blasting machine, electric bevelling machine etc. |
| Test Certificates | EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report, etc |
Electrical Industry
Automotive Industry
Construction Industry
Defence Industry
Pharmaceutical Industry
Petroleum Industry
Petrochemical Industry
Milk & Dairy Industry
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