What Are Monel Fittings?

Monel fittings are components manufactured using Monel, an alloy composed of nickel and copper known for its exceptional corrosion resistance and high strength. A major advantage of using Monel fittings in harsh conditions where other materials could quickly degrade is their resistance against seawater, acids and alkalies which results in their rapid degradation over time - ideal in areas prone to flooding for example.

Monel fittings stand out with their Machinability; although made from an extremely strong alloy, Monel can easily be formed into complex shapes without altering its mechanical properties, enabling precise fabrication tailored specifically for specific requirements, increasing versatility across applications.

Monel Pipe Fittings

Monel fittings stand out with regard to corrosion resistance as one of their major assets. Composed largely of nickel and copper alloy with small amounts of other elements, Monel fittings offer superior resistance against corrosion, oxidation and erosion even under difficult environments - an advantage which extends their service lives, decreasing maintenance costs while decreasing downtime and maintenance expenses.

Monel fittings boast excellent weldability, making joining with other components or structures simple and seamless. No matter if it is through welding, brazing, or soldering - Monel offers outstanding weldability that ensures strong connections that provide seamless integration into piping systems or machinery for improved efficiency and performance.

Monel fittings find widespread application across industries that prioritize corrosion resistance, strength, and reliability - such as marine environments, chemical processing plants, oil refineries and aerospace applications. Monel's ability to withstand harsh environments makes them suitable for critical components in these sectors.

Monel fittings find many uses across industries and applications, including piping systems, heat exchangers, valves, pumps and instrumentation. Monel is frequently utilized in marine settings like shipbuilding, offshore platforms and seawater desalination plants while chemical processing industries employ it in reactors vessels and storage tanks containing highly acidic environments requiring resistance against aggressive chemicals; additionally it has become essential in aerospace engine components like aircraft engines and fuel systems due to its strength and dependability.

Apple Steels is a renowned manufacturer and supplier of high-quality Monel fittings in Mumbai, India. Specializing in corrosion-resistant alloys, we offers a wide range of Monel fittings designed for various industrial applications. With a reputation for reliability and expertise, we provides top-notch solutions to meet the diverse needs of customers globally.

Manufacturing Process Of Monel Pipe Fittings

Forging

Forging

Making method of forged fittings,using forging machine bevels the pipe end or extension, reduce the outside diameter.

Rolling Wheel

Rolling Wheel

Butt weld fittings, putting the core in the pipe. Then pushing the external by roller and processing the rim.

Stamping

Stamping

Using tapered core to expand the pipe end to the required size and shape in the punching machine.

Bending

Bending

For making elbow and bend fittings. There are three commonly methods. One is stretching , another is stamping , the third is roller , there are 3-4 rollers.

Bulging

Bulging

A rubber is placed in the tube and the top with a punch compression, then the pipe is bulged forming; Another method is hydraulic bulging forming.

Specification Of Monel Pipe Fittings

Specifications ASTM B366 / ASME SB366
Dimensions ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10
Size Seamless Butt Weld Fittings: 1/2" - 10"
Welded Butt Weld Fittings: 1/2" - 48"
Thickness SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75
Type DN15-DN1200
Bending Radius R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom MSS Sp-43 Duplex Steel Pipe Fitting
Size Range ½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100) ASTM A403 Duplex Steel Buttweld Fitting
Elbows Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D, 2.5D, 3D, 4D, 5D, 6D, 7D-40D.
Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO
Connection Welding
Manufacturing process Forge, Cast, Push, Press, etc.

Types Of Monel Fittings

Elbow

Elbow

Tee

Tee

Reducer

Reducer

Coupling

Coupling

Pipe Cap

Pipe Cap

Stub End

Stub End

Union

Union

Cross

Cross

Pipe Bend

Pipe Bend

Other Types Of Monel Fittings

  • Monel 90 Degree Elbow
  • Monel 45 Degree Elbow
  • Monel Tee
  • Monel Cap
  • Monel Alloy Coupling
  • Monel Bushing
  • Monel Union
  • Monel Reducer
  • Monel Pipe Nipple
  • Monel Alloy Long Stub End
  • Monel Piggable Bend
  • Monel Plug

Monel Fittings Industrial Application

Electrical Industry

Automotive Industry

Construction Industry

Defence Industry

Pharmaceutical Industry

Petroleum Industry

Petrochemical Industry

Milk & Dairy Industry

Export & Supply Destination of Monel Fittings

Austria, Azerbaijan, Belarus, Belgium, Bulgaria, Croatia, Cyprus, Czechia/Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Latvia, Liechtenstein, Lithuania, Luxembourg, Malta, Moldova, Monaco, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom.

Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, British, China, Egypt, Hong Kong, India, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kuwait, Kyrgyzstan, Lebanon, Macau, Malaysia, Maldives, Mongolia, Myanmar, Nepal, North Korea, Oman, Philippines, Qatar, Russia, Saudi Arabia, Singapore, South Korea, Sri Lanka, Taiwan, Thailand, Turkey, United Arab Emirates, Vietnam.

Algeria, Angola, Botswana, Burkina Faso, Burundi, Cameroon, Central African Republic, Egypt, Eswatini, Ethiopia, Gambia, Kenya, Liberia, Libya, Madagascar, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Rwanda, Senegal, Seychelles, South Africa, Tanzania, Tunisia, Uganda, Zambia, Zimbabwe.

Antigua and Barbuda, Bahamas, Barbados, Belize, Canada, Costa Rica, Cuba, Dominica, Dominican Republic, El Salvador, Grenada, Guatemala, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Saint Lucia, Saint Vincent and the Grenadines, Trinidad and Tobago, United States of America, Argentina, Bolivia, Brazil, Chile, Colombia, Ecuador, Guyana, Paraguay, Peru, Suriname, Uruguay, Venezuela.